Turnkey Plants

By: Gea Filtration  06-Dec-2011
Keywords: Engineering, Project Management, Control Systems

Design and Engineering Expertise - Project Management

Crossflow Membrane Filtration Systems

A new plant must be designed to take advantage of the latest technology and industrial experience. GEA Filtration's extensive investment in research and development activities maintains the Group in the forefront of membrane filtration processing. This, coupled with GEA Filtration's experience from thousands of references enable the best offering in design and engineering, and the total project management service.

Fabrication - Plant Delivery

Quality Assurance - the best of design and technology is of no avail unless the resulting hardware meets the highest possible standards, too. With a combination of own workshops and selected sub-suppliers, GEA Filtration maintains the highest levels of workmanship in plant fabrication. Punctuality is an essential service for successful business and GEA Filtration is known for on-time plant delivery.

GEA Filtration delivers complete automation and integrated IT solutions. As a full service membrane filtration systems integrator, we provide solutions that are driven entirely by our customer's needs. Selecting GEA Filtration as your partner for controls and automation provides you with the following benefits:

  • Your needs, rather than a product portfolio, define the solution
  • Flexibility to select any of the industry "best of class" products
  • Security and confidence of sourcing process and automation from a single supplier

Project Life Cycle

When GEA Filtration designs a control package, our main goal is to be user friendly. Our control and automation departments take your current and future needs into account adding to the flexibility that are synonymous with GEA Filtration:

User-Friendly Design

  • controls integrated with engineering and fabrication
  • PLC systems
  • distributive control systems
  • SCADA real time

Field Service / Support

  • on-site project engineers
  • experienced field technicians
  • comprehensive online support
  • full CAD support
  • full documentation and validation

Installation and Plant Commissioning

A service of supervisory and skilled assistance on site is available during plant installation, and turnkey responsibility is accepted, if required. Our engineers are present on site during both mechanical commissioning and process start-up when operating conditions are optimized, guaranteed performance demonstrated, and assistance given in training plant operators.

Keywords: Control Systems, Crossflow Membrane Filtration, Design and Engineering Expertise, Engineering, Filtration Systems, Gea Filtration, Installation and Plant Commissioning, Membrane Filtration, Membrane Filtration Systems, Operating Conditions, Plant Delivery, Project Management,

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Services on Membrane Filtration Technology

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Superior Membrane Filtration Systems

We'll be glad to discuss your needs and design a membrane filtration system that's perfect for your requirements in utilizing technologies like microfiltration, ultrafiltration, nanofiltration and reverse osmosis. GEA Filtration custom designs membrane filtration systems that best utilize the technologies of microfiltration, ultrafiltration, nanofiltration, or reverse osmosis for each customer's specific application.


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Pilot Plant Units for Product Testing and Process Development

The sophisticated control system design allows for convenient manipulation of a variety of process variables including cross-flow velocity, operating pressure, temperature and transmembrane pressure making the plant uniquely suited to complex molecular separations.


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Replacement & Maintenance Programs For Membrane Systems

Our service team will perform membrane life calculations and provide full documentation, membrane tracking service, and other necessary functions to keep your system performing optimally. For the longest life and maximum quality products from your membrane filtration system, we offer a unique membrane maintenance program. GEA Filtration has all the most common membranes on stock at all our major facilities in all common sizes.


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Spare Parts Services On Membrane Filtration Systems

Pump Parts for Membrane Systems — GEA Filtration can assist clients by offering to provide replacement pump parts for each system we build. Heat Exchangers — most generally required on cross flow filtration systems to remove excess heat that is generated by recirculation pumps. Rotometers — A simple, clear, closed tube that is used to measure the flow rate of, usually, the permeate leaving a membrane system.


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Membrane Filtration Pilot Plant - Model M

Flexible design allowing for membrane screening across a full range of membrane formats. Simple and modular design allowing for effective and efficient feasibility testing. Other membrane configurations (stainless steel. Flow indicators: one permeate, one concentrate. The unique features of the Model M include. Model M Membrane Filtration Plant. Inlet and outlet pressure gauges.